Product Description
Primary return v plough conveyor belt cleaner
Types of belt cleaners:
1.Primary belt scraper to remove big stuff.
2.Secondary belt scraper to remove sticky fines.
3.V-plough scraper to cleaner inside of belt.
Description:
V-plow belt cleaner uses a specially designed suspension device in the installation, it is possible to adapt to change due to the belt tension or belt run lead fluctuates in the belt of the occasion. Moreover, it can automatically adjust the cleaning blade under wear for best cleaning results. The product is suitable belt speed does not exceed 900 fpm (4.6m / s) applications.
V-Plough Belt Cleaner (Return Belt Cleaner)
Suitable for high speed conveyor.
Improved polyurethane blade makes sure good cleaning efficiency.
Increased height and thickness extend belt cleaner’s service life
Applications:
1.Belt Width: 500~2000mm
2.Belt Speed: >3.5(m/s)
3.Material Humidity: ≤15%
4.Temperature: -40~90 ºC
Feature:
* one-piece urethane blade, better cleaning
* belt width: 450-2200mm
* left and right spring tensions
* easy maintenance and replacement
Company:
HangZhou Debon Technology CO., LTD. is a manufacturer specialized in designing and manufacturing rubber products, polyurethane products and conveyor accessories.
Main products include: various kinds of rubber sheets, rubber lagging, impact bar, custom rubber products, polyurethane sheets and custom polyurethane products, etc.
Debon is a manufacturer with 106 employees, including 35 engineers. The company is certified to ISO 9001:2008 Quality Management System, and rubber lagging products were certified to “SAFETY CERTIFICATE OF APPROVAL FOR MINING PRODUCTS”.
Quality Control:
To ensure high quality, strict quality control are implemented in all factors of production: raw material inspection, the whole production processes, finished products inspection, etc.
Export:
Products have been exported to Australia, USA, UK, France, Chile, Russia, etc., high quality has been approved.
FAQ
Q: Are you a trading company or manufacturer ?
A: We are a manufacturer that have about 20 years production experience.
Q: Can i get a sample for testing ? How do it charged ?
A: Yes, sample is free of charge, but we don’t bear the Express costs.
Q: Do you provide guarantee of your products during a certain time?
A: Yes, all our products provides guarantees according to industry standards.
Q: Do you have foreign experience for your products?
A: Yes, all the products we manufactured have exported to USA, France,Australia,Russia,UK, etc.
Further information, send us inquiry please. We welcome you to visit our factory all the time.
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| After-sales Service: | Online Service |
|---|---|
| Warranty: | 6 Months |
| Structure: | Polyurethane Blade |
| Material: | Polyurethane |
| Material Feature: | Oil Resistant, Heat Resistant, Fire Resistant, Wear and Tear Resistant |
| Application: | Remove Sticky Material of Conveyor Belt |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there any specific guidelines for aligning pulleys and V-belts?
Proper alignment between pulleys and V-belts is essential to ensure smooth operation, minimize wear, and maximize the efficiency of the belt drive system. Here are some specific guidelines for aligning pulleys and V-belts:
- Parallel Alignment:
- Angular Alignment:
- Alignment Tools:
- Adjustment Methods:
- Regular Inspections:
- Manufacturer Recommendations:
The pulleys should be aligned parallel to each other, meaning that the axes of the pulleys should be in the same plane. This ensures that the V-belt runs straight and evenly between the pulleys. Misalignment can cause the belt to run at an angle, leading to increased wear and reduced efficiency.
In addition to parallel alignment, the pulleys should be aligned angularly. This means that the pulley faces should be perpendicular to the belt’s direction of travel. Angular misalignment can cause the belt to twist and create uneven tension, resulting in increased wear and potential belt failure.
To achieve proper alignment, various alignment tools can be used, such as straightedges, laser alignment tools, or alignment software. These tools help in measuring and adjusting the alignment of pulleys, ensuring precise parallel and angular alignment.
To adjust the alignment of pulleys, different methods can be employed. Common adjustment methods include shimming, moving the pulley on its shaft, or using adjustable pulleys. The specific method depends on the type of pulley and the adjustment capabilities of the system.
Regular inspections are crucial to identify and correct any misalignment issues promptly. Inspect the pulleys visually and check for any signs of misalignment, such as uneven belt wear, belt tracking issues, or abnormal belt noise. If misalignment is detected, take corrective measures to realign the pulleys.
Always refer to the manufacturer’s guidelines and specifications for pulley alignment. Manufacturers often provide specific alignment tolerances and recommendations for their products, considering factors such as belt type, load, and operating conditions. Follow these recommendations to ensure proper alignment and optimize the performance of the belt drive system.
By following these guidelines for aligning pulleys and V-belts, you can minimize wear, reduce the risk of belt failure, and maximize the efficiency and lifespan of the belt drive system.
What are the factors that affect the lifespan and efficiency of V-belts?
The lifespan and efficiency of V-belts can be influenced by several factors. Here are the key factors that can affect the performance of V-belts:
- Belt Tension:
- Belt Alignment:
- Belt Condition:
- Maintenance and Lubrication:
- Operating Conditions:
- Load and Application:
Proper belt tension is crucial for the longevity and efficiency of V-belts. Insufficient tension can cause slippage, while excessive tension can lead to excessive load on the belt and other components. It is important to follow the manufacturer’s recommendations for the correct tension range.
Poor belt alignment can cause uneven wear, increased friction, and reduced efficiency. Misaligned pulleys can cause the belt to run at an angle, resulting in premature wear and potential failure. Regularly check and adjust the alignment of pulleys to ensure proper belt tracking.
The condition of the V-belt itself is a significant factor in its lifespan and efficiency. Regularly inspect the belt for signs of wear, cracks, fraying, or glazing. Replace worn-out or damaged belts promptly to avoid further issues.
Proper maintenance and lubrication can significantly extend the lifespan of V-belts. Adequate lubrication reduces friction and heat buildup, which helps to prevent premature wear and cracking. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant.
Operating conditions, such as temperature, humidity, and exposure to chemicals or contaminants, can affect the performance of V-belts. Extreme temperatures can cause the belt material to deteriorate, while exposure to chemicals or contaminants can lead to belt degradation. Ensure that the operating conditions are within the recommended range for the specific V-belt.
The load and application requirements also impact the lifespan and efficiency of V-belts. Excessive loads or improper application can cause excessive stress on the belt, leading to premature failure. Ensure that the V-belt is appropriately sized and rated for the specific load and application.
By considering these factors and implementing proper maintenance practices, such as regular inspections, correct tensioning, alignment checks, and appropriate lubrication, you can maximize the lifespan and efficiency of V-belts in your applications.
What is a V-belt and how does it work?
A V-belt, also known as a Vee belt or a wedge belt, is a type of power transmission belt that is commonly used in various industrial applications. It is called a V-belt because of its trapezoidal cross-sectional shape, resembling the letter “V.”
The primary purpose of a V-belt is to transmit power between two rotating shafts. It does this by wrapping around the pulleys or sheaves on the shafts and creating frictional forces between the belt and the pulleys. The friction generated between the belt and the pulleys allows the belt to transfer torque from the driving pulley to the driven pulley.
The V-belt’s design provides several advantages for power transmission:
- High friction: The V-shaped cross-section of the belt increases the contact area with the pulleys, resulting in high frictional forces. This allows for effective power transmission even in applications with high torque or heavy loads.
- Belt wedging: When the V-belt is tensioned, it wedges itself deeper into the pulley grooves, enhancing the friction and preventing slippage between the belt and the pulleys. This feature is especially useful in applications where the driven pulley needs to rotate at a different speed than the driving pulley.
- Quiet operation: V-belts generally operate with less noise compared to other types of belts, such as flat belts. The V-shaped design helps to reduce vibrations and noise levels during power transmission.
- Simple installation: V-belts are relatively easy to install and replace. They can be quickly mounted on the pulleys without requiring extensive alignment procedures.
However, it’s important to note that V-belts have limitations as well. They are not suitable for applications that require precise speed control or when high-speed ratios are needed. In such cases, other power transmission methods like gear systems or synchronous belts may be more appropriate.
In summary, V-belts are commonly used power transmission belts that utilize frictional forces to transfer torque between rotating shafts. Their V-shaped design and high friction characteristics make them effective for various industrial applications.
editor by CX 2024-04-29