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China OEM Ep 400/3,Ep500/4.Ep630/4,Ep800/5,Ep1000/5,Ep1250/5 4+2 Rubber Conveyor Belting Multi V Oil Resistance Ep Belt for Sand/Mine/Stone Crusher/Coal Conveyor System axle barbell

Product Description

 

Polyester Fabric (EP) Conveyor belt

Polyester fabric conveyor belts are also called EP belts, whose frameworks are composed of polyester canvas knitted by radial Dacron and weft poly-amide. They are characterized by low radial tensile rate and excellent groove forming ability and good water resistance. Their strength won’t be weakened by moisture. Moreover, they won’t CZPT and enjoys high initial modulus.

Polyester fabric conveyor belts are also called EP belts, whose frameworks are composed of polyester canvas knitted by radial Dacron and weft poly-amide. They are characterized by low radial tensile rate and excellent groove forming ability and good water resistance. Their strength won’t be weakened by moisture. Moreover, they won’t CZPT and enjoys high initial modulus.

Applications:Suitable for conveying materials under the conditions of medium and longdistance,heavy load and highspeed, which is widely used in mines, metallurgy, architecture,ports, electricity, chemical industries, etc.

Specifications:
Specification and technical data of multi-ply polyester conveyor belt

Fabric type Fabric structure Fabric specs Ply thickness
(mm/p)
(N/mm)
Stiength series
(mm)
Cover thickness
(mm)
Width
(m)
Length
Warp weft 2
2Ply
3
3Ply
4
4Ply
5
5Ply
6
6Ply
Upper Lower
Polyester
(EP)
Polyester
(EP)
Polyamine
(P)
EP-80 0.60 160 240 320 400 480 1.5-12 0-4.5 400-2500 ≤300
EP-100 0.75 200 300 400 500 600 500-2500
EP-150 1.00 300 450 600 750 900
EP-200 1.10 400 600 800 1000 1200
EP-250 1.25 500 750 1000 1250 1500
EP-300 1.35 600 900 1200 1500 1800
EP-350 1.45 1050 1400 1750 2100 800-2500
EP-400 1.55 1600 2000 2400
EP-450 1.70 2000 2500 3000 1000-2500

 

 FabricType Fabric Code Single Fabric Thickness(mm) Single Fabric Strength(N/mm) Cover Thickness (mm) Number of FabricPly Width
(mm)
Production Length
(m/roll)
Top Bottom
Polyester
(EP)
EP80 0.9 80 2-12 0-5 2-10 350-2200 ≤300
EP100 1.0 100
EP125 1.0 125
EP150 1.1 150
EP200 1.2 200
EP250 1.4 250
EP300 1.6 300 2-6
EP350 1.9 350
EP400 2.0 400
EP500 2.5 500

Adhesion and elongation of the belt

Belt carcass Adhesive strength Elongation
Between
plies
(N/mm)Between rubber and carcass Longitudinal elongation at break Longitudinal elongation at reference
%≤
≤1.5mm
Rubber thickness ≤1.5mm
>1.5
Rubber thickness >1.5
%≥
EP canvas ≥4.50 ≥3.15 ≥3.50 10 1.5

 

NN(Nylon/Nylon) Conveyor Belt

Suitable for conveying materials under the conditions of medium and longdistance,heavy load and highspeed, which is widely used in mines, metallurgy, architecture,ports, electricity, chemical industries, etc.

  • Features

  •  

    High tensile strength

  •  

    Excellent troughability

  •  

    High resistance against impact

  •  

    Strong adhesion and less ply separation

  •  

    Good accommodation to carrier roller and being well kept straight on

     

Specifications:

Fabric Type Fabric Code Single Fabric Thickness (mm) Single Fabric Strength (N/mm) Cover Thickness (mm) Number of Fabric Ply Width
 (mm)
Production Length
(m/roll)
Top Bottom
Nylon
(NN)
NN100 1.0 100 2-12 0-5 2-10 350-2200 ≤300
NN125 1.0 125
NN150 1.1 150
NN200 1.2 200
NN250 1.4 250
NN300 1.6 300 2-6
NN400 2.0 400
NN500 2.5 500

 

Black Cotton CC56 TC70 Conveyor Belt

CC56, TC70 Cotton conveyor belt has relatively small deformation under high temperature conditions, suitable for short-distance and light-load transportation of materials.

Polyester cotton conveyor belt is the upgraded product of the cotton conveyor belt, and its tension resistant body is woven by polyester cotton fibers in warp and cotton fibers in weft.

Its comprehensive physical and mechanical characteristics are obviously better than those of cotton conveyor belt, especially the belt body is thinner and lighter, the belt has better shock resistance and thus the belt has better performance and can reduce energy and material consumption for users.

International Standard

Cover rubber grade DIN 22102

Type Standard Tensile
Strength
min.
MPa
Ultimate
elongation
min.
%
Abrasion
max.
mm
Density
g/cm
Basic
material
Hardness
°Sh
Tenperature
range 
°C
GENERAL PURPOSE BELTS
P MF/H-13* 10 300 250 1.26 SBR 60±5 -45 to +60
N DIN 22102 Z
ISO 15717 L
BS15717 D
17 400 150 1.13 SBR 60±5 -45 to +60
W DIN 22102 W
ISO 15717 D
18 400 90 1.12 NR/BR 60±5 -60 to +60
Y DIN 22102 Y 20 400 150 1.13 IR/SBR 60±5 -45 to +60
X DIN 22102 X
ISO 15717 H
BS 490 M 24
25 450 120 1.11 NR 60±5 -45 to +60
Z DIN 22102 Z 15 350 250 1.15 SBR 60±5 -20 to +60
HEAT RESISTANT BELTS
HEAT ISO 4195 15 400 150 1.13 SBR 60±5 -20 to +150
HHEAT MF/H-T1* 10 400 200 1.07 EPDM 60±5 -20 to +125
HHEAT MF/H-T2* 10 400 200 1.07 EPDM 60±5 -20 to +150
HHEAT MF/H-T3* 10 400 200 1.07 EPDM 60±5 -20 to +200
FIRE RESISTANT BELTS
K DIN 22102 K
ISO 433 K
15 400 150 1.30 NR/BR 60±5 -30 to +60
S DIN 22102 S
ISO 433 S
15 400 150 1.30 NR/BR 60±5 -30 to +60
VT DIN 22109/
4 vt
15 350 200 1.29 MBR/
NBR- PVC
60±5 -30 to +60
OIL RESISTANT BELTS
MOR³ DIN 22102 G 15 450 200 1.12 MBR/
SBR-
60±5 -30 to +60
PITCH MF/H-6* 15 450 200 1.11 MBR/
/BR/IR
55±5 -60 to +60
OR DIN 22102 G 12 300 200 1.25 MBR 60±5 -20 to +100

Some other letter identification

STHangZhouRDS COVER RUBBER
DIN 22102-E Anti Static
DIN 22102-K Anti-static and flame   retardant
DIN 22102-T Heat resistant
DIN 22102-R Cold resistant
DIN 22102-G Oil resistance
DIN 22102-A For food
DIN 22102-C Chemical resistant

RMA Standard

Standards Cover   Rubber
Tensile Strength Elongation at Break Abrasion
RMA Mpa (N/mm2) % MM3
RMA-I 17 400 200
RMA-II 14 400 250

Based on rubber cover, conveyor belts can be categoried as following

 Type Corresponding Standards
 Ultra-high abrasion resistant  Shore abrasion≤70mm3
 High abrasion resistant  AS1332 A,DIN22102 W
 Impact and abrasion resistant  DIN22102 X Y, AS1332 M N, JIS K6322 A S,GB/T7984 H D
 Heat resistant  ISO 4195,HG/T2297,GB/T20571
 Flame resistant & Anti static general use  DIN 22102 K
 Flame resistant & Anti static for coal mine use  DIN22109 V
 Oil resistant  HG/T3714
 Acid/alkali resistant  HG/T3782
 Cold resistant  HG/T3647 
 Ozone resistant  RMA (ASTM D1171) 

 

Chevron Conveyor Belt

Chevron conveyor belt is composed of belt carcass and pattern. Pattern shape and height(depth) may be different because of different conveyes material and gradient of conveyors.

With smooth surface conveyor belts, the maximum conveying angle of inclination is approximately 20° depending on the material. Using chevron cleated belts makes steeper angles of inclinations up to 40° possible, which allows for higher lift in lesser space.

Chevron conveyor belts have rubber cleats that are integrally vulcanized with the top cover of the belt. These profiles are made with highly abrasion resistant rubber types and are offered in softer compounds (45 to 50 Shore hardness) as also 60 shore materials. The profiles are shaped in such a manner that there is no need for special idlers and these can be run on conventional conveyors. The pitch between 2 cleats ensures a smooth ride over return idlers.
 

Characteristics

BELT WIDTH
Depending upon the profile, chevron belts are available in widths from 600 mm to 2300 mm.

EDGES
Chevron Belts are normally supplied with cut edges. However, Belts with moulded edges can also be supplied.

PATTERNED CONVEYOR BELT
Wavy-top conveyor belts, herringbones conveyor belts, and a host of other options are available in open ends or built endless. Multi-V constructions with 1/4 inch (6 mm) height are also available.

SPECIAL PROFILE WEIGH CONVEYOR BELT
We manufacture special profile weigh feeder belts for use in thermal power plants and cement factories. These are highly caliberated seamless belts with side profiles and centre guides.

CUSTOM BELTS
We have the expertise to design a new chevron profiled design to meet your needs with it’s experience in CZPT manufacturing and product designing.

 

Steel Cord Conveyor Belt

As conveyor systems get longer, and handle increased volumes and tonnage, the belt itself needs to get stronger. Steel cable delivers higher strength, and decreased elongation compared to fabric; and steel cord belts deliver cheaper and more reliable performance for any system with long conveying distances or high lifts.

Steel Cord Rubber Conveyor Belts is composed of core glue, steel wire rope, cage cover layer and edge glue. It has the characteristics of CZPT proof, moth proof, anti-aging and good heat resistance.

Specifications: ST630,ST800,ST1000,ST1250,ST1600,ST2000,ST2500,ST3150 etc.

Belt Wide: 800mm-2200mm

High Belt Strength
Available belt strength ranges from 500N/mm up to 5,400N/mm covering a variety of applications.

Available Cover Compounds
We offer a wide range of abrasion, impact, cut & gouge, temperature, flame, and other speciallized grades.

Low Elongation
Realize minimum take up distance, best suited for long distance or other specialized conveyors with short transitions, small pulleys and yet high throughput rates

Specification and technical data

ST-No. Unit 500 630 800 1000 1250 1400 1800 2000 2500 3150 3500 4000 4500 5000 5400
Min. Elongation N/mm 500 630 800 1000 1250 1400 1800 2000 2500 3150 3500 4000 4500 5000 5400
at break
Max. cord dia. mm 2.5 2.8 3.1 3.5 4 4.2 4.8 5.1 5.9 6.9W 7.4W 7,8W 8.7W 9.4W 10.2W
Cord pitch mm 12 12 12 12 12 12 12 12 12 15 15 15 16 16 17
Min. Bottom mm 4 4 4 5 5 5 5 5 5 6 6 6 6.5 7 7.5
cover thickness
Belt width (mm) Number of steel cords
800 63 63 63 63 63 63 63 63 63 50 50 50 47 47
1000 79 79 79 79 79 79 79 79 79 64 64 64 59 59 56
1200 94 94 94 94 94 94 94 94 76 76 76 76 71 71 67
1400 111 111 111 111 111 111 111 111 111 89 89 89 83 83 78
1600 126 126 126 126 126 126 126 126 126 101 101 101 95 95 89
1800 143 143 143 143 143 143 143 143 143 114 114 114 107 107 101
2000 159 159 159 159 159 159 159 159 159 128 128 128 120 120 113
2200 176 176 176 176 176 176 176 176 176 141 141 141 132 132 124
2400 193 193 193 193 193 193 193 193 193 154 154 154 145 145 136
2600 209 209 209 209 209 209 209 209 209 168 168 168 157 157 148
2800 226 226 226 226 226 226 226 226 226 181 181 181 170 170 160

 

Corrugated Sidewall Conveyor Belt

Corrugated Sidewall Belting ensures long life service and best operational outcomes within your bulk handling operation.
 

Corrugated Sidewall Belts consists of 2 corrugated sidewalls bonded to a base belt. This makes it possible to design a steep angled conveyor system that will move a far greater volume of bulk material at any angle of inclination.

Depending on the types of cleats and height of the sidewalls, we can actually move product at angles up to and including 90°.

Conveyors can be designed in almost any conceivable configuration and to fit in even the most confined areas.

Instead of having to transfer material from 1 conveyor to another, corrugated sidewall belting simply changes the planes of travel.

Our corrugated sidewall belting ensures material handling and retention of material within the belts sidewalls whilst providing optimal performance.

Main technical parameters of corrugated sidewall belt

    Parameters,ltem,Type S60 S80 S100 S120 S160 S200 S240 S300
    Sidewall height (mm) 60 80 100 120 160 200 240 300
    Sidewall bese width 50 50 50 50 75 75 75 90
    Sidewall amplitude mm 44 44 44 44 68 68 68 84
    Sidewall wave distance mm 42 42 42 42 65 65 65 70
    Converted to square meters m2/M 0.67 0.83 1.4 1.86 2.95 3.88 5.2 7.73
    Clapboardheight(mm) 55 75 90 110 140 180 220 280
    Clapboard bottom widt 100 100 100 100 110 110 110 200
    Converted to square meters of clapboard m2/M 0.6 1.35 1.5 1.85 2.35 3.56 5.25 7.4
    Drum diameter (mm) 400 500 630 630 800 1000 1000 1250
    Sidewall pressure roller diameter (mm) 300 400 500 500 630 800 800 1000
    Empty hem dimension (mm) 0-300

Combination parameters of rib conveyor belt

Base belt width B     Sideewall height H     Clapboard height     Sidewall bese width Bf       Empty hem R
    Horizontal
    clapboard length
400 60 55 50 180 60
80 75 50
100 90 50
500 80 75 50 250 75
100 90 50
120 110 50
650 100 90 50 350 100
120 110 50
160 140 75 300
800 120 110 50 460 120
160 140 75 410
200 180 75
1000 160 140 75 550 150
200 180 75
240 220 75
1200 160 140 75 690 180
200 180 75
240 220 75
300 280 90 630

 

PVC/PVG Solid Woven Conveyor Belt

XIHU (WEST LAKE) DIS. offers 2 uniquely developed types of solid woven conveyor belts that address all mining conveyor belt concerns. Both the PVC and PVG solid woven belting types are fire, chemical and moisture resistant – giving you extreme strength, transverse tear and impact resistance.
 

The PVC and PVG belts are made out of polyester and nylon carcasses, and when combined with our cover compounds, are the ideal solution for handling high abuse underground applications which are prone to cause wearing, ripping, tearing and general belt abuse – increasing your belts lifespan.

PVC Solid Woven Conveyor Belt

Ideal for applications in dry conditions at a slope angle of 16° maximum.

Non pressed PVC belt has maximum cover thickness of 0.8 mm.

Pressed PVC type can have cover thickness upto 4mm, giving better properties to the belt, such as impact resistance & longer service life.

PVG Solid Woven Belt with Nitrile Rubber Cover

Suitable for carrying materials mix with water at an angle of up to 20°.

The cover, mainly composed of rubber, provides excellent troughability, service life, and better resistance to wetness, slip, impact & wear & tear.

 

Strength Grade PVC(Cover Thickness) PVG(Cover Thickness) Width
680s/4 0.8+0.8 1.5+1.5 650 to 1600
800s/5 0.8+0.8 1.5+1.5
1000s/6 0.8+0.8 1.5+1.5
1250s/7 0.8+0.8 1.5+1.5
1400s/8 0.8+0.8 1.5+1.5
1600s/9 0.8+0.8 2+2
1800s/10 0.8+0.8 2+2
2000s/11 0.8+0.8 2+2
2240s/12 0.8+0.8 2+2

 

Tensile Strength(N/mm) Warp / Weft Direction(N/mm) Min. Pulley Dia.(mm)
680 680/265 320
800 800/280 400
1000 1000/300 500
1250 1250/350 500
1400 1400/350 630
1600 1600/400 750
1800 1800/400 800
2000 2000/400 800
2240 2240/450 1000
2500 2500/450 1000

 

Pipe Conveyor Belt

The tubular conveyor belt is a new type of conveyor belt with a ribbon skeleton (EP cloth, steel cord, etc.) as the skeleton and high elastic, high wear-resistant and high strength rubber as the working surface. It is mainly used for conveying powder and granular materials that are polluted to the environment. When working, the rubber belt changes from a flat shape to a ∪ shape, and finally into a tubular shape, folding the material to achieve a closed conveying process.
The main features of the belt

1, the material closed transport, not only to protect the material, but also to protect the environment.

2, large Angle transmission, transmission Angle can generally reach 30 degrees.

3, the transmission line can be arranged according to the space curve.
 

Steel Cord Pipe Conveyor Belt
Strength Grade Tensile Strenght (KN/m) Cord Pitch (mm) Cord Diameter (mm) Cord min. Breaking Force (KN) Cover Min. Thickness (mm)
ST-630 630 10 2.8 7 4
ST-800 800 10 3 8.9 4
ST-1000 1000 12 3.7 12.9 4
ST-1250 1250 12 4.2 16.1 4
ST-1600 1600 12 4.7 20.6 4
ST-2000 2000 12 5.3 25.6 4
ST-2500 2500 15 6.8 40 5
ST-2800 2800 15 7 44.8 5
ST-3150 3150 15 7.8 50.5 5.5
ST-3500 3500 15 8.2 56 6
ST-4000 4000 15 8.8 63.5 6.5
ST-4500 4500 16 9.7 76.3 7
ST-5000 5000 17 10.9 91 7.5
ST-5400 5400 17 11.3 98.2 8

 

Steel Cord Pipe Conveyor Belt
Nominal Pipe Diameter(mm) 200 250 300 350 400 500 600 700 800
Width (mm) 800 1000 1100 1300 1600 1850 2250 2450 2800

 

Fabric Cord Pipe Conveyor Belt
Strenght (KN/m) No. of Pipes Carcass Type 300 400 500 600 750 800 900 1000 1050 1200 1400 1600 1800 2000 2200 2400 3000
160 2 NN/EP ~ ~ ~ ~ ~ ~                      
250 2~3 NN/EP   ~ ~ ~ ~ ~ ~ ~                  
315 2~4 NN/EP     ~ ~ ~ ~ ~ ~ ~ ~ ~ ~          
400 2~4 NN/EP       ~ ~ ~ ~ ~ ~ ~ ~ ~          
500 2~5 NN/EP         ~ ~ ~ ~ ~ ~ ~ ~          
630 3~6 NN/EP         ~ ~ ~ ~ ~ ~ ~ ~ ~ ~      
800 3~6 NN/EP         ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~    
1000 3~6 NN/EP         ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~    
1250 3~6 NN/EP             ~ ~ ~ ~ ~ ~ ~ ~ ~    
1400 3~6 NN/EP               ~ ~ ~ ~ ~ ~ ~ ~    
1600 4~6 NN/EP                 ~ ~ ~ ~ ~ ~ ~    
2000 4~6 NN/EP                 ~ ~ ~ ~ ~ ~ ~ ~  
2500 5~6 NN/EP                   ~ ~ ~ ~ ~ ~ ~  
3150 5~6 NN/EP                     ~ ~ ~ ~ ~ ~ ~

 

Fabric Cord Pipe Conveyor Belt
Nominal Pipe Diameter(mm) 150 200 250 300 350 400 500 600 700 800
Width (mm) 600 800 1000 1100 1300 1600 1850 2250 2450 2800

 

Rough Top Conveyor Belt

Rough Top Conveyor Belt also called bare back conveyor belt.

1. Top cover, can be flat or impression
2. Fabric plies only
3.Bottom can be rubber cover , can be bare back

The Rough top Bare Back Conveyor belt provides thousands of flexible gripping fingers to hold packaged products or units being carried up or down steep grades to a maximum of 35 degrees. Rough Top Conveyor Belt is available with black and tan rubber covers.

SBR/ NBR+ BARE COVER ( Brownish yellow, Blue , orange or black color)  RT+RUBBER COVER
 

   

DIN STHangZhouRD Z N W Y X
Tensile strength:min. 15MPa 17MPa 18MPa 20MPa 25MPa
Abrasion Loss: max. 200mm3 180mm3 90mm3 150mm3 120mm3
Belt Spec. Molded edge          
EP250/2-3+1          
EP315/2-3+1          
EP400/3-3+1          
EP250/2-3+0          
EP400/3-3+0          

 

Heat Resistant Conveyor Belt

The belt core of this product is made of polyester canvas with high modulus, low shrinkage, and extremely high breaking strength, and the covering rubber is made of EPDM or chlorinated butyl rubber with good high-temperature resistance, which is refined by processes including compound molding with high-temperature resistant materials and vulcanization.

After special stain setting treatment, the belt core of this product provides high adhesive strength. Under normal conditions of use below 180 ºC, the product offers small elongation and deformation, and excellent wear performance.

It withstands the high temperature of 250ºC for a short period of time.

It is suitable for use in cement, coking, metallurgy, steel, and other industries.

Model and specifications of the high temperature-resistant conveyor belt

Standard Tensile Ultimate Abrasion Density Basic Hardness Tenperature
    Strength     elongation     max.     g/cm     material     °Sh     range 
T1 15 400 150 1.13 SBR 60±5 -20   to +150
T2 15 400 150 1.13 SBR 60±5 -20   to +150
T3 10 400 200 1.07 EPDM 60±5 -20   to +200

 

Heat resistant conveyor belt specifications
Grade Max. Temp. on belt surface (‘C) Max. Temp. of material handled(‘C) Application Areas :
HR(T1) 125 180 Mainly used in Paper, Foundries, Hot Pellets, Hot Chemicals & Fertilizer plants etc.
SHR(T2) 150 200 Mainly used for conveying Sintered ore, Hot Cement, Hot Powder, Coke, Hot Chemicals & Fertilizers etc
UHR(T3) 180 220 Mainly used to handle red hot materials such as Cement, Clinker, Sintered Ore and Phosphate etc.

 

Heat resistant conveyor beltlayer to layer adhesion strength
Item interlayer of cloth cover layer and cloth interlayer
Thickness of the cover layer≤1.5mm Thickness of the cover layer>1.5mm
The average value of the longitudinal specimen shall be no less than 3 2.2 2.6
The CZPT value of the longitudinal specimen 2 1.6 2

 

Heat resistant conveyor belt abrasive wear of the cover rubber
Item level Abrasive wear
 t1 t2 t3
 
First quality
0.8 1.0 1.0
 
accepts
1.0 1.2 1.2

 

Flame-retardant Conveyor Belt

The general flame-retardant belt has the general refractory conveyor belt difference, flame retardant conveyor belt.

The difference between K2 and K3 is that the flame retardant grade is different, and the use environment of K2 is worse, that is, the requirements of K2 tape are higher.

General flame resistant conveyor belt K2
K3 is widely used in power plants and coal transportation materials.

During the manufacturing process of flame retardant conveyor belt, the component of flame retardant was added into the covering adhesive.

It plays a role of flame retardant in the process of product follow-up use.

The Flame-retardant conveyor belt  is made of  Textile cord or Steel cord and finished through the process of calendring,assembling,vulcanizing etc.     

Flame-retardant conveyor belts used to reduce or even avert damages to persons and property in case of fire.suitable for conveying materials that require a flame resistant and static conductive belts or under the condition of flammable or explosive environment above coal mines

 

Table 1

Cover Type Standards Minimum Tensile Strength (MPA) Minimum Elongation (%) Abrasion Material Coveyed
Fire Resistant SANS-F 17 350 180 Material with fire hazards, e.g. Coal
IS-1891(FR Grade) 17 350 200
ISO-340(FR Grade) 17 350 180
AS-F(FR Grade) 14 300 200
AS-1332(FR Grade) 14 300 200
DIN S Grade 17 350 180
DIN K Grade 17 400 200
MSHA-FR 17 350 200
CAN/CSA (FR Grade) 17 350 200

Cover Rubber Property

Table 2

Item Tensile Strength / MPA Elongation at break / % Abrasion / mm3
Item ≥14 ≥350 ≤250
≥18 ≥400 ≤200
≥20 ≥450 ≤180

   

Safety Property

Table 3

 

Item

Flame retardant grades
K2 K3
Duration

The total duration of flame of 6 test pieces with covers is less than 45s,

 any individual test piece does not exceed 15s

Average value of duration of flame of 3 test pieces with 

covers does not exceed 60s

Anti-static property ≤ 3 x 108Ω
Reappearance There should be no reappearance of flame on any test pieces

Oil Resistant Conveyor Belt

According to oil resistant ,there are 2 types.Medium oil resistant (MOR) ,oil resistant(OR) .Medium oil resistant belt only used in certain oil resistant grade.oil resistant are used in situationrequire a very high oil resistance grade

After the aging test(70C*168h),at cover rubber rates of “tensile strength at breaking” and “elongation at breaking

Table 1

Grade Tensile Strength / MPA Elongation at break / % Abrasion / mm3
L ≥14.0 ≥350 ≤200
D ≥16.0 ≥350 ≤160

Note: L-Under the gerneral oil resistant condition          D-Under the high abrasion and oil resistant condition

Type Operating Temperature Suitable oil type oil Resistance Data(72 hrs)
Medium oil resistant   -30°C — 70°C Mineral oil,organic solvent distensibility≤ 20%
oil resistant  -30°C — 70°C Vegetable oil,animal fat distensibility≤ 5%

Cover rubber oil resistant testing

Item

Testing condition Volunme change rate (%)
ASTM 471 Soak temperature,ºC Soak time,h L D
1 IRM901 70±2 70±1 20 -5
2 IRM902 70±2 70±1 50 5
3 IRM903 100±2 22±0.25 50 5

 

Acid and Alkali Resistant Conveyor Belt

Chemical Resistant Conveyor Belt is specially designed, which makes it highly resistant from acids and alkali high concentrations of various chemicals. Chemical Resistant Conveyor belting solutions delivered feature use of superior rubber cover that is made from chemical resistant material and has fine anti-chemical corrosiveness. Also featuring optimum physical properties, these beltings are developed using materials that do not dissolve, expand as well as corrode the belt, thus making these suitable for conveying material with chemical corrosiveness in Chemical factory, Chemical fertilizer factory, Paper mills, Belting for Mining Industry, Fertilizer industry, Cement Industry, Belting In other areas requiring conveying of acid/alkali-forming materials.

Advantages
1. These conveyor belts feature superior chemicals and corrosion resistant properties;
2. Having superior elasticity as well as small elongation at rated load;
3. Have superior adhesion, flexibility as well as trough ability;
4. Resistant to most chemicals including chlorinated compounds, acids & bases, coolant oils;
5. Have superior bonding properties with no layer separation;
6. Use of cotton, polyester-cotton, nylon and other material based belt cores that adds to the durability factor as well as resistance from chemicals;

 

Acid / Alkali Resistance Performance (Chemical Resistant Conveyor Belt) Specifications
Item Tensile Strength /Mpa = Elongation at break /% = Abrasion /mm3 = Hardness /(o)+10-5 Ozone deterioration
Acid and alkali resistance cover rubber Physical property Before aging 14 400 250 60 No cracks
After aging 12 340 65
Acid and alkali resistance Class Soak liquid Density Soak conditions Change rate before and after soak
oC x h Swelling rate Change rate of tensile strength
A1 HCL 18% 50oC x 96h 0.1 -0.1
A2 H2SO4 50% 50oC x 96h 0.1 -0.1
A3 NaOH 48% 50oC x 96h 0.1 -0.1
The Whole Thickness The   adhesive strength of rubber and cloth Cover   > 1.5 mm >=   3.2 N/mm
N >=   3.2 N/mm
The adhesive strength of rubber and cloth( Longitudinal) 3.2   N/mm
Elongation at break ( Longitudinal) >=   10%

 

Cold & Frost Resistant conveyor belt

Cold resistant conveyor belt is specially designed for conveying cold materials or working in the cold condition; The carcass core uses cotton canvas, nylon canvas, polyester canvas or Terylene Fabric, and the cover adopts a blend of natural rubber and butadiene rubber by forming and vulcanizing, which has the major benefit of the high elasticity, impact resistance and cold resistance, that can work properly under the extremely environmental condition of -60°C.

 

According to its cold-resistance performance, it can be classified into the following 2 types.

  • Type C1-working temperature -45°C~+50°C;
  • Type C2-working temperature -60°C~+50°C;
  • 3-polybutadiene Rubber (BR) and Natural Rubber (NR) blend as cover rubbers, which can resist the extreme temperature of – 40 degrees Celsius.
  • Thickness of the upper and bottom cover rubber increases the lifespan of a belt by saving the carcass with the reinforced rubber compound.
  • Suitability for conveying various types of material in cold areas or cool warehouse environment.
Cover
Grades
Applicable Standards Min.Tensile
 Strength(Mpa)
Min.Elongation
at break(%)
Max. Abrasion
Loss(mm3)
Temperature
Range(ºC)
M-CFR IS-1891-Part1 24 450 150 -45
UAR-CFR   18 400 40 -60
SAR-CFR   18 400 90 -45
FR-ISO 340-CFR
/DIN-K-CFR
ISO-340-2013 17 400 175 -40
FR-ISO 340-CFR
/DIN-S-CFR
ISO-340-2013 17 400 175 -40
MOP-CFR   15 400 150 -30
FRX-CFR SANS-971-2013 14 400 175 -25

 

CFW Conveyor Belt

SW (straight warp) and CFW (crow’s foot wave) conveyor belts have unique fabric construction. XIHU (WEST LAKE) DIS. is using an innovative reinforced fabric carcass, which provides higher tensile strength than normal textile conveyor belts.

These special designed fabric carcass is more stable and stronger, and most importantly it also has a specific impact resistant character, a superior transverse tear resistance, and a superior rip resistance.

Crows Foot Weave (CFW) Rubber Conveyor Belt designed for high abuse installations is manufactured with a unique EP (polyester nylon) carcass with 50% more threads (ends) in the
warp, 40% heavier weft yarn, 20% more weft threads (picks) and over twice the strength in the weft providing a belt with 5 times the strength of conventional fabric conveyor belts

 

Farbic Type

breaking strength Elongation at break Thickness Width Adhension
N/mm % mm mm N/mm
CFW200 Warp >240 >15 0.85 400-2400 ≥8
Weft >80 ≤45
CFW250 Warp >330 >15 1.1 400-2400 ≥8
Weft >90 ≤45
CFW300 Warp >350 >15 1.25 400-2400 ≥8
Weft >100 ≤45
CFW350 Warp >400 >15 1.3 400-2400 ≥8
Weft >105 ≤45
CFW400 Warp >460 >15 1.4 400-2400 ≥8
Weft >110 ≤45
CFW500 Warp >570 >15 1.55 400-2400 ≥8
Weft >120 ≤45

 

SW STRENGTH APPLICABLE RUBBER GRADE APPLICATIONS
FABRIC X PLIES (KG/CM, KN/M, N/MM)    
SW400 x 1P 400 ↑ Abrasion Resistant Steel
SW630 x 1P 600 ↑ Oil Resistant Mining
SW800 x 1P 800 ↑ Flame Resistant Coal
SW1000 x 1P 1000 ↑ Cold Resistant Cement Plant
SW400 x 2P 800 ↑ Heat Resistant Paper Industry
SW630 x 2P 1200 ↑ Impact Resistant Port
SW800 x 2P 1600 ↑ Chemical Resistant Power Plant
SW1000 x 2P 2000 ↑ Anti-Static Resistant Impact Conveying
Heavy Industry

 

Bucket elevator conveyor belt

Product description

Bucket elevator conveyor belt is been used in sand, gravel, CZPT industry, cement, concrete plant, heating station, power station, waste incineration station, and asphalt mixing plant etc. We are high-temperature bucket elevator belt manufacturers, heat-resistant temperature can reach 300 degrees, this in the country has not been CZPT to reach this temperature peer.

Product Feature

The core of the core is interwoven by a plurality of layers, and the skeleton cloth having the same cross-section as the multilayer structure of the rubber belt is stretched or compressed, the force is uniform, and no surface peeling and interlayer peeling are used. Ensure better tracking and not easy to get out of the barrel. The integral core is plasticized after dip-molding, and the whole core is compacted to ensure its excellent lifting capacity. At the same time, the tear-proof and anti-screw pull performance is better, and the bucket and the lifting belt can be connected more firmly.

For high performance elevators such as in the cement industry, steel cord conveyor belts are used in diverse designs. It is generally using heat and ageing resistant rubber compounds for their steel cord elevator belts. Special designs according to customers’ specifications may be realized at any time. The elevator belts can be delivered ready-to-install including mechanical fasteners, bucket protection sheets as well as punched holes for bucket installation.

Double-sided anti-tear steel cord belt lifting structure diagram.

Coal Feeder conveyor belt

Coal Feeder Conveyor Belting width: 400mm-2200mm;

  • thickness :6mm-30mm
  • length:20m-1000m;
  • rubber cover tensile strength: 8mpa -25mpa.
  • fabric tensile : Ep80-ep400.

We deal in Coal Feeder Conveyor Belt (also called Gravimetric Feeder Belts). We have a long list of satisfied clients who are using our Coal Feeder Conveyor Belt. Our Coal Feeder Conveyor Belt is a popular choice in power stations and cogeneration plants etc. The best feature of our Coal Feeder Conveyor Belt is its Flanges and V·guide which are integrally moulded on the rubber covers for giving the base belt maximum strength. In addition to this, the v-guide tracking strip fits in to the groove of the pulley, hence reducing tracking problems.

 Special Features Of Our Coal Feeder Conveyor Belt

V CZPT strip reduces tracking problems
These belts are designed to keep belts running consistently in proper alignment
Flanged pattern prevents coal powder or lamps from spilling over edges during transportation
Rubber covering give the base belt maximum strength

Packages: plastic sheets  or  according to customer requirments.

Shipping: by containers , if customer need steel pallets, we can offer it.

Quality guarranty period:

1.   general belts,  guarranty period is 12months

2.   heat resistant belt : 180c  only 6months, up 200c, guarranty period is 3 months.

3.   steel cords belts guarranty period is 36months.

4.   we can offer technical references for using,

5.   if  products got not manue demaged , we will send engineer to fix or  repoduce the products during our gurranty period.

APPLICATIONS

PRODUCTION LINE

Relying on a provincial technical center, national accredited laboratory, post-doctoral workstation, Thailand natural rubber garden, and other supporting advantages, the company has established a sound research and development system and quality assurance mechanism.

We has 36 middle and senior technical personnel, advanced detection means, complete experimental equipment, strong research, and development ability.

In addition to the production according to the relevant national standards, according to the different technical requirements of foreign users, the company can also refer to the German DIN standard, British BS3289 standard, Japan JIS standard, the United States RMA standard organization production.

 S

TESTING

In order to monitor product quality, the company has set up 5 rubber material laboratories, with drum friction, conductive static electricity, vulcanization instrument, coke testing machine, CZPT instrument and other experimental equipment, to ensure the inspection and quality control of the whole production process from raw material purchase, small sample, in-process sampling inspection, finished product storage inspection.

All kinds of product conveyor belts produced by our company are suitable for conveying operation with high strength and large load long distance in the underground coal mine, and their safety performance meets or exceeds the requirements of international standard
 

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Type: EP200
Material: Rubber
Inside Material: Polyester
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Customized
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

v belt

Are there any alternatives to V-belts for power transmission applications?

Yes, there are several alternatives to V-belts for power transmission applications. These alternatives offer different advantages and may be suitable for specific requirements. Here are some commonly used alternatives:

  1. Synchronous Belts:
  2. Synchronous belts, also known as timing belts, are toothed belts that provide precise and synchronous power transmission. They have teeth on the inner side that mesh with corresponding grooves on the pulleys, eliminating slippage and ensuring accurate power transfer. Synchronous belts are commonly used in applications that require precise positioning, high torque transmission, or low maintenance.

  3. Flat Belts:
  4. Flat belts are thin, flexible belts that transmit power by friction between the belt and the pulleys. They offer a simple and cost-effective solution for power transmission. Flat belts are available in various materials, such as rubber, leather, or fabric-reinforced synthetic materials. They are suitable for applications with moderate power requirements and can be used in both light-duty and heavy-duty applications.

  5. V-Ribbed Belts:
  6. V-ribbed belts, also known as multi-rib belts or serpentine belts, are similar to V-belts but have a different cross-sectional shape. They have a flat or shallow V-shaped profile with ribs on the inner side, which engage with corresponding grooves on the pulleys. V-ribbed belts offer higher power transmission capacity and reduced slip compared to standard V-belts. They are commonly used in automotive applications, such as engine accessory drives.

  7. Chain Drives:
  8. Chain drives use a series of interconnected links to transmit power. They are known for their high strength, durability, and ability to handle heavy loads. Chain drives are commonly used in applications that require high torque transmission, such as industrial machinery, motorcycles, or bicycles. However, chain drives require periodic lubrication and maintenance to ensure proper operation.

  9. Gear Drives:
  10. Gear drives utilize interlocking gears to transmit power. They offer high efficiency, precise power transmission, and the ability to transmit large amounts of torque. Gear drives are commonly used in applications that require high precision, such as robotics, machine tools, or automotive transmissions. However, they can be more complex and expensive compared to belt drives.

  11. Direct Coupling:
  12. In some cases, power transmission applications may utilize direct coupling, where the motor shaft is directly connected to the driven equipment without the use of belts or other intermediate components. Direct coupling offers high efficiency, compactness, and eliminates the need for belt maintenance. It is commonly used in applications with high torque requirements or where precise alignment is critical.

The choice of the alternative to V-belts depends on various factors, including the specific power transmission requirements, space limitations, cost considerations, maintenance needs, and the desired level of precision. It is important to evaluate these factors and consult with experts to select the most suitable alternative for a particular application.

v belt

What are the factors that affect the lifespan and efficiency of V-belts?

The lifespan and efficiency of V-belts can be influenced by several factors. Here are the key factors that can affect the performance of V-belts:

  1. Belt Tension:
  2. Proper belt tension is crucial for the longevity and efficiency of V-belts. Insufficient tension can cause slippage, while excessive tension can lead to excessive load on the belt and other components. It is important to follow the manufacturer’s recommendations for the correct tension range.

  3. Belt Alignment:
  4. Poor belt alignment can cause uneven wear, increased friction, and reduced efficiency. Misaligned pulleys can cause the belt to run at an angle, resulting in premature wear and potential failure. Regularly check and adjust the alignment of pulleys to ensure proper belt tracking.

  5. Belt Condition:
  6. The condition of the V-belt itself is a significant factor in its lifespan and efficiency. Regularly inspect the belt for signs of wear, cracks, fraying, or glazing. Replace worn-out or damaged belts promptly to avoid further issues.

  7. Maintenance and Lubrication:
  8. Proper maintenance and lubrication can significantly extend the lifespan of V-belts. Adequate lubrication reduces friction and heat buildup, which helps to prevent premature wear and cracking. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant.

  9. Operating Conditions:
  10. Operating conditions, such as temperature, humidity, and exposure to chemicals or contaminants, can affect the performance of V-belts. Extreme temperatures can cause the belt material to deteriorate, while exposure to chemicals or contaminants can lead to belt degradation. Ensure that the operating conditions are within the recommended range for the specific V-belt.

  11. Load and Application:
  12. The load and application requirements also impact the lifespan and efficiency of V-belts. Excessive loads or improper application can cause excessive stress on the belt, leading to premature failure. Ensure that the V-belt is appropriately sized and rated for the specific load and application.

By considering these factors and implementing proper maintenance practices, such as regular inspections, correct tensioning, alignment checks, and appropriate lubrication, you can maximize the lifespan and efficiency of V-belts in your applications.

v belt

What are the common causes of V-belt failure and how can they be prevented?

V-belt failure can occur due to various factors, and understanding the common causes is essential for preventing premature belt failure and ensuring reliable operation. Here are some common causes of V-belt failure and preventive measures:

  1. Misalignment: Misalignment between the pulleys can cause excessive wear, uneven load distribution, and belt slippage. To prevent misalignment, ensure proper pulley alignment during installation and regularly inspect and adjust the pulleys as needed.
  2. Over-tensioning or under-tensioning: Incorrect belt tension can lead to excessive stress or slippage. Over-tensioning can cause accelerated wear, while under-tensioning can result in belt slipping and reduced power transmission. Follow the manufacturer’s recommended tension guidelines and use a tension gauge to achieve the proper tension for the specific V-belt.
  3. Pulley damage: Damaged or worn-out pulleys can cause belt damage and premature failure. Inspect the pulleys regularly for signs of wear, such as grooves, cracks, or deformation. Replace any damaged pulleys promptly to prevent belt damage.
  4. Contamination: Contaminants such as dirt, debris, oil, or chemicals can affect the belt’s grip and cause accelerated wear. Keep the belt and pulleys clean and free from contaminants. Regularly inspect the environment and implement appropriate measures to prevent contamination.
  5. Excessive heat: High temperatures can cause belt degradation, leading to reduced strength and increased wear. Ensure proper ventilation and cooling in the belt drive system. If the application generates excessive heat, consider using heat-resistant belts or implementing cooling measures.
  6. Excessive load: Overloading the V-belt beyond its capacity can cause excessive stress and lead to premature failure. Ensure the V-belt is appropriately sized for the application and consider factors such as torque, horsepower, and load requirements. If the load exceeds the belt’s capacity, consider using a higher-rated belt or alternative power transmission methods.
  7. Age and wear: Over time, V-belts naturally wear out and lose their effectiveness. Regularly inspect the belts for signs of wear, such as fraying, cracking, or glazing. Replace worn-out belts as part of a preventive maintenance schedule to avoid unexpected failures.

Preventive measures to reduce V-belt failure include regular inspections, proper installation, correct tensioning, pulley maintenance, cleanliness, temperature management, load monitoring, and timely replacement. Following manufacturer’s guidelines, conducting routine maintenance, and addressing any issues promptly will help extend the lifespan and reliability of V-belts in power transmission systems.

In summary, common causes of V-belt failure include misalignment, incorrect tensioning, pulley damage, contamination, excessive heat, excessive load, and age/wear. By implementing preventive measures and conducting regular maintenance, these causes can be minimized, ensuring optimal V-belt performance and longevity.

China OEM Ep 400/3,Ep500/4.Ep630/4,Ep800/5,Ep1000/5,Ep1250/5 4+2 Rubber Conveyor Belting Multi V Oil Resistance Ep Belt for Sand/Mine/Stone Crusher/Coal Conveyor System   axle barbellChina OEM Ep 400/3,Ep500/4.Ep630/4,Ep800/5,Ep1000/5,Ep1250/5 4+2 Rubber Conveyor Belting Multi V Oil Resistance Ep Belt for Sand/Mine/Stone Crusher/Coal Conveyor System   axle barbell
editor by CX 2024-04-24

v belt

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Please contact us for details.

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