Product Description
chevron rubber conveyor belt
Chevron Conveyor Belts are precision designed and developed for providing desired space-saving on steep inclines which can go up to 40 Degrees. In such situations, these conveyor belts are designed to deliver enhanced load carrying capacity in bulk with lump size of up to 150mm.
♦ Types: Open V, Closed-V, L type, H type, Y type, A type and F type, etc.
♦ Width: 400MM-1200MM
♦ Thickness: 4-50mm
♦ Types: EP80-EP630
♦ Feature: Good adhesion and long working life
1.Standard : RMA, DIN, GB, ISO…
2.Width:400MM-2400MM
3.Tensile Strength:6MPA-25MPA
NN100, NN150, NN200, NN250, NN300, NN400
l EP 250/2-3+1
l EP 300/3-4+2
l EP 400/3-4+2
l EP 500/4-5+2
l EP 630/4-6+2
l EP 800/4-6+2
Standards: GB/T7984-2001, GB/T10822-2003, DIN22102, AS1332,JISK6322, etc.
Specification and technical data of rubber conveyor belt
Advantage :
Some of the standard features of these conveyor belts include:
For meeting the demands of high capacity conveying at steep angles
Designed to prevent load slippage or roll back of products while conveying
Comes with cleats that are integrally molded with top cover rubber that prevents separation from belt
Cleats also helping in achieving high abrasion resistance as well as elastic rubber compounds for desired flexibility
Can be offered in different cleat heights as well as widths depending on application requirements
Can be made available in varied finish design specifications
Following precision design standards that ensure belt has smooth run on conventional return idlers, thus needing no conveyor modification
Belting support provided allowing smooth transition from conventional flat belt to Chevron Conveyor Belts
Can be manufactured in all cover grades including abrasion resistant M24, HR, OR, FR
Available in white finish that helps in maintaining better hygiene standards
Application Areas:
Some of the areas of application include for meeting the transportation demands of:
Wood Chips | Sand & Gravel |
Heavy Duty Scrap metal | Minerals – Coal & Ore |
Materials – Fine Coal & Grains | Waste & Recycling Plants |
Road Construction | Crushing Industries |
Bagged Materials | Steel Pellets |
Selections:
Selection the type and height of cleats depends on the material to be conveyed and the angle of inclination:
Type of material | Material example | Max. angle of inclination | |||
Height of cleats | |||||
H(mm): 14 |
H(mm): 16 |
H(mm): 25 |
H(mm): 32 |
||
Powdery | Flour, etc. | 25° | 25° | 28° | 30° |
Loose flowing | Corn, barley, wheat, rye, etc. | 20/25° | 20/25° | 25/30° | 25/30° |
Loose rolling | Gravel, ground stone, etc. | 25° | 25° | 28° | 30° |
Sticky | Wet sand, ash, wet loam, etc. | 30° | 30/35° | 35/40° | 40/45° |
Packed | Sacks, paper sacks, etc. | 30/35° | 30/35° | 35/40° | 35/40° |
Technical datasheet:
Belt Type |
Fabric Type |
(N/mm)Single Fabric Strength(N/mm) |
Single Fabric Thickness(mm) |
Rubber Top Bottom Rubber |
Ply |
WidthRange(mm) |
Length(m)Roll |
|
Cotton Conveyor Belt |
CC–56
TC–70 |
56
70 |
1.10
1.0 |
2-8 1.5-8
|
0-4.5 0-4.5 |
2-12 |
300-2600 |
20-1000 |
Nylon Belt |
NN100 |
100 |
0.70 |
2-10 |
300-2600 |
20-1000 |
||
NN150 |
150 |
0.75 |
||||||
NN200 |
200 |
0.90 |
||||||
NN250 |
250 |
1.15 |
||||||
NN300 |
300 |
1.25 |
||||||
NN400 |
400 |
1.50 |
||||||
EPBelt |
EP100 |
100 |
0.75 |
|||||
EP150 |
150 |
0.85 |
2-8 |
300-2600 |
20-1000 |
|||
EP200 |
200 |
1.00 |
||||||
EP250 |
250 |
1.20 |
||||||
EP300 |
300 |
1.35 |
||||||
EP350 |
350 |
1.50 |
||||||
EP400 |
400 |
1.65 |
Adhesion and elongation of the belt |
|||||||||||
Belt |
Adhesive strdngth |
Elongation |
|||||||||
carcass |
Between plies |
N/mm Between rubber and carcass |
Longitudinal elongation at break |
Longitudinal elongation at reference load |
|||||||
|
N/mm |
Rubber thickness |
Rubber thickness |
%>= |
%<= |
||||||
|
|
<=1.5mm |
>1.5mm |
|
|
||||||
EPcanvas |
>=4.50 |
>=3.2 |
>=3.5 |
10 |
4 |
||||||
Cover properties of the belts: |
|
||||||||||
Cover grade |
Tensile strength |
Elongation |
Abrasion |
Change Rate of tensile strength and elongation after aging |
|
||||||
>= |
>= |
<= |
|
||||||||
Mpa |
kgf/cm2 |
% |
mm3 |
% |
|
||||||
Heavy(H) |
24 |
240 |
450 |
120 |
-25~+25 |
|
|||||
Medium(M) |
18 |
180 |
400 |
100 |
-25~+25 |
|
|||||
Light(L) |
15 |
150 |
350 |
200 |
-30~+30 |
|
Chevron Shape (Cleat type):
Open V, Closed V, Open Y, Closed Y, U shape, etc
1. Conveyor belts with Close V type profiles
2.Conveyor belts with U type profiles
3.Conveyor belts with Y type profiles
Our Products:
No. |
Rubber Conveyor Belt |
1 |
Conveyor Belt for General Purpose |
1.1 |
EP(polyester) Conveyor Belt: EP100,EP125,EP150,EP200,EP250,EP300,EP400,EP500,EP630 |
1.2 |
NN(Nylon) Conveyor Belt : NN100,NN125,NN150,NN200,NN250,NN300,NN400,NN500,NN630 |
1.3 |
Cotton Conveyor Belt: CC-56 |
1.4 |
Steel Cord Conveyor Belt: ST630,ST800,ST1000,ST1250,ST1600,ST2000,ST2500,ST3150,ST4000,ST4500,ST5000, ST5400 |
2 |
Conveyor Belt for Special Purpose |
2.1 |
Heat Resistant Conveyor Belt |
2.2 |
High Temperature Conveyor Belt |
2.3 |
Fire Retardant Conveyor Belt |
2.4 |
Cold Resistant Conveyor Belt |
2.5 |
Oil Resistant Conveyor Belt |
2.6 |
Chemical Resistant Conveyor Belt |
3 |
Chevron Conveyor Belt |
4 |
Bucket Elevator Conveyor Belt |
5 |
PVC/PU Conveyor Belt |
6 |
Flat Transmission Belt |
packing: 1 container can load 2-8 rolls
use pallets, PP bag, metal rack
delivery is about 3-4 weeks after getting payment.
Our other popular products
SBR , NBR, CR, EPDM, Silicone, Viton, natural rubber sheet
Stud dot, checker, diamond, fine rib, wide rib rubber sheet floor, stable mat, hollow mat
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Type: | EP200 |
---|---|
Material: | Rubber |
Inside Material: | Nylon |
Feature: | Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant |
Tensile Strength: | Strong |
Pattern: | V, Y, Close V, Close Y, Open V, Open Ym Multi V |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
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Are there any alternatives to V-belts for power transmission applications?
Yes, there are several alternatives to V-belts for power transmission applications. These alternatives offer different advantages and may be suitable for specific requirements. Here are some commonly used alternatives:
- Synchronous Belts:
- Flat Belts:
- V-Ribbed Belts:
- Chain Drives:
- Gear Drives:
- Direct Coupling:
Synchronous belts, also known as timing belts, are toothed belts that provide precise and synchronous power transmission. They have teeth on the inner side that mesh with corresponding grooves on the pulleys, eliminating slippage and ensuring accurate power transfer. Synchronous belts are commonly used in applications that require precise positioning, high torque transmission, or low maintenance.
Flat belts are thin, flexible belts that transmit power by friction between the belt and the pulleys. They offer a simple and cost-effective solution for power transmission. Flat belts are available in various materials, such as rubber, leather, or fabric-reinforced synthetic materials. They are suitable for applications with moderate power requirements and can be used in both light-duty and heavy-duty applications.
V-ribbed belts, also known as multi-rib belts or serpentine belts, are similar to V-belts but have a different cross-sectional shape. They have a flat or shallow V-shaped profile with ribs on the inner side, which engage with corresponding grooves on the pulleys. V-ribbed belts offer higher power transmission capacity and reduced slip compared to standard V-belts. They are commonly used in automotive applications, such as engine accessory drives.
Chain drives use a series of interconnected links to transmit power. They are known for their high strength, durability, and ability to handle heavy loads. Chain drives are commonly used in applications that require high torque transmission, such as industrial machinery, motorcycles, or bicycles. However, chain drives require periodic lubrication and maintenance to ensure proper operation.
Gear drives utilize interlocking gears to transmit power. They offer high efficiency, precise power transmission, and the ability to transmit large amounts of torque. Gear drives are commonly used in applications that require high precision, such as robotics, machine tools, or automotive transmissions. However, they can be more complex and expensive compared to belt drives.
In some cases, power transmission applications may utilize direct coupling, where the motor shaft is directly connected to the driven equipment without the use of belts or other intermediate components. Direct coupling offers high efficiency, compactness, and eliminates the need for belt maintenance. It is commonly used in applications with high torque requirements or where precise alignment is critical.
The choice of the alternative to V-belts depends on various factors, including the specific power transmission requirements, space limitations, cost considerations, maintenance needs, and the desired level of precision. It is important to evaluate these factors and consult with experts to select the most suitable alternative for a particular application.
What are the factors that affect the lifespan and efficiency of V-belts?
The lifespan and efficiency of V-belts can be influenced by several factors. Here are the key factors that can affect the performance of V-belts:
- Belt Tension:
- Belt Alignment:
- Belt Condition:
- Maintenance and Lubrication:
- Operating Conditions:
- Load and Application:
Proper belt tension is crucial for the longevity and efficiency of V-belts. Insufficient tension can cause slippage, while excessive tension can lead to excessive load on the belt and other components. It is important to follow the manufacturer’s recommendations for the correct tension range.
Poor belt alignment can cause uneven wear, increased friction, and reduced efficiency. Misaligned pulleys can cause the belt to run at an angle, resulting in premature wear and potential failure. Regularly check and adjust the alignment of pulleys to ensure proper belt tracking.
The condition of the V-belt itself is a significant factor in its lifespan and efficiency. Regularly inspect the belt for signs of wear, cracks, fraying, or glazing. Replace worn-out or damaged belts promptly to avoid further issues.
Proper maintenance and lubrication can significantly extend the lifespan of V-belts. Adequate lubrication reduces friction and heat buildup, which helps to prevent premature wear and cracking. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant.
Operating conditions, such as temperature, humidity, and exposure to chemicals or contaminants, can affect the performance of V-belts. Extreme temperatures can cause the belt material to deteriorate, while exposure to chemicals or contaminants can lead to belt degradation. Ensure that the operating conditions are within the recommended range for the specific V-belt.
The load and application requirements also impact the lifespan and efficiency of V-belts. Excessive loads or improper application can cause excessive stress on the belt, leading to premature failure. Ensure that the V-belt is appropriately sized and rated for the specific load and application.
By considering these factors and implementing proper maintenance practices, such as regular inspections, correct tensioning, alignment checks, and appropriate lubrication, you can maximize the lifespan and efficiency of V-belts in your applications.
How do you properly install and tension a V-belt for optimal performance?
Proper installation and tensioning of a V-belt are crucial for achieving optimal performance and ensuring its longevity. Here are the steps to properly install and tension a V-belt:
- Select the appropriate V-belt: Determine the correct V-belt size and type based on the application requirements, including pulley diameters, power transmission needs, and environmental factors.
- Clean the pulleys: Ensure that the pulleys are clean and free from any contaminants, such as dirt, debris, or oil. Clean the pulley grooves using a brush or compressed air to ensure proper belt grip.
- Inspect the pulleys: Check the pulleys for any signs of wear, damage, or misalignment. Replace or repair any damaged or worn-out pulleys before proceeding with the installation.
- Place the V-belt on the pulleys: Position the V-belt on the pulleys, ensuring that it is properly seated in the pulley grooves. Make sure the belt is correctly aligned with the pulleys and is not twisted or kinked.
- Adjust the center distance: If necessary, adjust the center distance between the driving and driven pulleys to the recommended specifications provided by the manufacturer. This ensures proper belt tension and alignment.
- Tension the V-belt: The correct tension is crucial for optimal V-belt performance. Use a tension gauge to measure the belt’s tension. Follow the manufacturer’s guidelines or recommended tension specifications for the specific V-belt type and application.
- Apply tension gradually: Apply tension to the V-belt gradually and evenly. Avoid sudden or excessive tensioning, as it can lead to belt damage or pulley misalignment. Follow the recommended tensioning procedure provided by the manufacturer.
- Check the belt tension: After tensioning the belt, recheck the tension using a tension gauge. Ensure that the tension falls within the recommended range for the specific V-belt type and application. Adjust the tension if necessary.
- Verify alignment: Confirm that the pulleys are aligned properly. Check for any misalignment or belt tracking issues. Make adjustments as required to ensure the belt runs smoothly and centrally on the pulleys.
- Perform a test run: After installation and tensioning, perform a test run of the V-belt system. Monitor the belt’s performance, including proper grip, minimal vibration, and absence of noise. Address any issues or abnormalities promptly.
It is important to refer to the manufacturer’s guidelines and specifications for the specific V-belt type and application. They may provide additional instructions or considerations for installation and tensioning.
By following these steps and adhering to the manufacturer’s recommendations, you can ensure the proper installation and tensioning of a V-belt, leading to optimal performance, reduced wear, and extended belt life.
editor by CX 2024-03-24